This article explains how a 30 tons per day maize milling plant works, including the production process of cleaning, degerminating, milling, flour extracting and packing....
Introduction
Maize milling is an important agricultural activity across Africa, where maize is the staple food. A maize milling plant is used to process maize into various food products, including flour, grits, and bran. In this article, we will explore how a 30 tons per day maize milling plant works and the various processes involved.
Production process
The production process of a 30 tons per day maize milling plant involves four main stages: cleaning, degerminating, milling, and flour extracting. Here is a detailed breakdown of each stage:
1. Cleaning stage
This is the first stage of the maize milling process. It involves the removal of impurities such as stones, dust, and other foreign materials. The cleaned maize is then weighed and sent to the next stage.
Combined Grain Destoner
2. Degerminating stage
In this stage, the maize is degerminated to remove the germ and bran, which are then processed separately. Degermination also helps to improve the shelf life of the maize flour. The degerminated maize is then sent to the milling stage.
Peeler and Degerminator
3. Milling stage
In the milling stage, the degerminated maize is ground into flour using a milling machine. The flour may be coarse or fine, depending on the end product desired. The milling machine is equipped with a set of rollers that crush the maize into flour.
Roller Mill
4. Flour extracting stage
In this stage, the flour is extracted from the milling machine and screened to remove any impurities or lumps. The refined flour is then packaged into various sizes, ready for sale.
Twin-Case Plansifter
5. Flour Packaging
The last stage of the production process is packaging. The maize flour is packaged into different sizes and bags depending on the customers' preferences. The packaging process is usually automated to ensure accuracy and efficiency.
Measuring and Packing Scale
Conclusion
A 30 tons per day maize milling plant is a vital facility for food processing in Africa. The plant's production process involves four stages, including cleaning, degerminating, milling, and flour extracting. Each stage plays a significant role in the production of maize flour, which is packaged into different sizes and types for sale. The automation of the milling plant's production process ensures accuracy, efficiency, and consistency in the quality of the final product.