Corn Syrup Production Line

　　Glucose syrup is a kind of starch sugar crystal made by hydrolysis and isomerization of plant starch. It is an important sweetener,Colorless viscous liquid, good fluidity at room temperature, odorless. High fructose corn syrup is mainly composed of glucose and fructose. According to fructose content, high fructose corn syrup is divided into three national standards: high fructose corn syrup (F42 type) contains 42% fructose; Fructose syrup (F55 type) contains 55% fructose; High fructose corn syrup (F90 type) contains 90% fructose.

　　Analysis of Corn-to-Glucose Process

　　I. Process Flow of Corn-to-Glucose Production

　　1. Cleaning and impurity removal: The selected corn is subjected to cleaning procedures to eliminate impurities on its surface. This step is crucial for ensuring the purity of the subsequent processing stages.

　　2. Grinding and cooking: The corn is pulverized into fine powder by a grinder and then undergoes cooking treatment. This process aims to remove the shell of starch granules and unwanted components such as proteins, utilizing advanced thermal processing techniques.

　　3. Enzymatic hydrolysis: Enzymes are added to the cooked corn flour for enzymatic conversion of starch into glucose. This stage involves the application of specific enzymes with high catalytic efficiency.

　　4. Purification: Impurities and waste liquid are removed through purification steps such as centrifugation and filtration. Advanced separation technologies are employed to achieve high purity of the glucose product.

　　5. Concentration: The glucose solution is concentrated by a vacuum evaporator to reach a certain concentration. This process utilizes vacuum distillation principles to enhance the concentration of glucose.

　　II. Main Equipment for Corn-to-Glucose Production

　　1. Cleaning and grinding equipment: including cleaning machines, grinders, etc. These devices are designed to meet the specific requirements of corn processing and ensure efficient cleaning and grinding.

　　2. Cooking equipment: including cooking tanks, filters, etc. Advanced cooking systems with precise temperature and pressure control are utilized for optimal starch gelatinization.

　　3. Enzymatic hydrolysis equipment: including enzymatic hydrolysis tanks, regulation systems, etc. Specialized enzymatic reactors are employed to facilitate the enzymatic conversion process.

　　4. Purification and concentration equipment: including centrifuges, oil filters, vacuum evaporators, etc. High-performance purification and concentration devices ensure the production of high-quality glucose.

　　III. Product Characteristics

　　Compared with sucrose, corn glucose exhibits higher sweetness and better solubility. It is widely used in various fields such as food manufacturing, medicine, and cosmetics. In the food industry, it finds extensive applications in beverages, pastries, baby food, and health products. Additionally, corn glucose is also widely utilized in industries such as collagen production, dyes, and starch manufacturing.

　　In conclusion, the process of manufacturing corn glucose is complex and requires the cooperation of multiple links. Advanced technologies and professional equipment are essential for producing high-purity and high-quality products. With the continuous development of technology, the production process of corn-to-glucose will continue to be optimized and improved, bringing more benefits.