CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine

  • CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine

Short Description:

Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.


Product Detail

Production Case

 grain sterilization and mildew removing machine

 

CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn. 
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
 

grain sterilization and mildew removing machine finished product
 
 

EQUIPMENT BESIC DATA SHEET

spindle speed
r/min
 yield
t/h
 power
kW
 
size(L*W*H)
(mm)
400-850
12-25吨
39
4500*1660*2900


 DEVICE PARAMETER SETTING TABLE

 
Brush roller speed (r/min)
 
Transport volume (T/h)
 
Temperature regulation (℃)
 
Ozone  (g/h)
 
Ozone pressure (Mpa)
 
Ozone concentration (mg/L)
 
Material pressure adjustment (angle)
400-850
12-25
30-80
10
0.03-0.05
6.67-13
0°-100°
 

PRODUCT PROCESSING QUALITY TABLE

 
Cereal category
 
Raw material type
 
Grain grade
 
Processing level
 
output
 
Removal mould rate
 
Sterilization rate
 
Broken adding rate
 Corn
 
Sterilization except for floating mold
 
Substandard
 
Within level
12-25T/h
90%
97%
1%
 Wheat
 
Sterilization except for floating mold
 
Substandard
 
Within level
12-25T/h
95%
97%
1.2%
 
grains&beans
 
Sterilization &brushing
 
Substandard
 
Within level
12-25T/h
95%
97%
0.8%
 

Testing Result:

Testing Result Before and After Sterilization and Mildew Removing:

 sample
 description
 concentrationμg/kg
 remarks
 raw grain
 mildew corn
1.60
 
 
 mildew corn
1.60
 
I
 
 once sampling after sterilization and mildew removing
 not detected
 
 

once sampling after sterilization and mildew removing
 not detected
 
II

twice sampling after sterilization and mildew removing
 not detected
 
 

twice sampling after sterilization and mildew removing
 not detected
 
 

 Environmental Conditions:

environ-ment
surrounding temperature
 outdoor -35℃--45℃
surrounding relative humidity

90%RH below (without moisture condensation)
 
storage temperature
 outdoor -35℃--45℃
 environment

indoor or outdoor (without corrosive gas, flammable gas, or oil mist)
 altitude
 any height
 

Application Field:

1.Grain storage industry

2.Wheat flour milling industry

3.Feed processing industry

4.Corn processing industry

5.Cereal processing industry

6.Grain processing industry

Structure, Function and Features:

 
grain floating mildew removing and kneading
 
Grain frozen heating system

 
Circulation ozone sterilization
 
Ozonolysis environmental protection system
1. feeding control
2. kneading control
3.dust collection structure
4. kneading pressure adjustment
5.discharging control
1. flow control structure
2.breakage prevention and heating conveying
3.automatic temperature control structure
1.Ozonator
2.Ozone flow control
3.Ozone sterilization bin
4.Ozone circulation distributor
1.ultraviolet ray decomposition
 2.Negative pressure attenuation discharging
 
negative pressure dedusting system
 
PLC automatic control system
 
Humanization design
Adjustment function for floating mildew condition and sterilization degree
1. high pressure blower
2. spiral dust remover
3. air seal machinery
4. accumulator
1. frequency conversion adjustment
2. intelligent temperature control
3. process control
4.manual and automatic integration control
5. material level alarm system
6. integration touch screen
7. ozone sterilization control
8.real time monitoring for operation data
1.illumination monitoring
2.removable and mountable
3. flexible operation
4.flow control visualization
1.frequency conversion adjustment for kneading system
2.Kneading pressure adjustment
3.Ozone concentration control
 
 

 Grain Sterilization and Mildew Removing Machine includes the following systems:

 1.Grain Frozen Heating System

 2.PLC Automatic Control System

 3.Grain Floating Mildew Sterilization and Kneading

 4.Ozonolysis Decomposition Environmental Protection System

 5.Negative Pressure Dedusting System

 6.Circulation Ozone Sterilization System

 7.Equipment Humanization Design
 8.Adjustment Function for Floating Mildew and Sterilization Degree

 
 

 


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