CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine
CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
EQUIPMENT BESIC DATA SHEET
|
spindle speed
（r/min）
|
yield
（t/h）
|
power
（kW）
|
size(L*W*H)
(mm)
|
|
400-850
|
12-25吨
|
39
|
4500*1660*2900
|
DEVICE PARAMETER SETTING TABLE
|
Brush roller speed (r/min)
|
Transport volume (T/h)
|
Temperature regulation (℃)
|
Ozone (g/h)
|
Ozone pressure (Mpa)
|
Ozone concentration (mg/L)
|
Material pressure adjustment (angle)
|
|
400-850
|
12-25
|
30-80
|
10
|
0.03-0.05
|
6.67-13
|
0°-100°
|
PRODUCT PROCESSING QUALITY TABLE
|
Cereal category
|
Raw material type
|
Grain grade
|
Processing level
|
output
|
Removal mould rate
|
Sterilization rate
|
Broken adding rate
|
|
Corn
|
Sterilization except for floating mold
|
Substandard
|
Within level
|
12-25T/h
|
90%
|
97%
|
1%
|
|
Wheat
|
Sterilization except for floating mold
|
Substandard
|
Within level
|
12-25T/h
|
95%
|
97%
|
1.2%
|
|
grains&beans
|
Sterilization &brushing
|
Substandard
|
Within level
|
12-25T/h
|
95%
|
97%
|
0.8%
|
Testing Result:
Testing Result Before and After Sterilization and Mildew Removing:
|
sample
|
description
|
concentrationμg/kg
|
remarks
|
|
raw grain
|
mildew corn
|
1.60
|
|
|
|
mildew corn
|
1.60
|
|
|
I
|
once sampling after sterilization and mildew removing
|
not detected
|
|
|
|
once sampling after sterilization and mildew removing |
not detected
|
|
|
II
|
twice sampling after sterilization and mildew removing |
not detected
|
|
|
|
twice sampling after sterilization and mildew removing |
not detected
|
|
Environmental Conditions:
|
environ-ment
|
surrounding temperature
|
outdoor -35℃--45℃
|
|
surrounding relative humidity
|
90%RH below (without moisture condensation) |
|
|
storage temperature |
outdoor -35℃--45℃
|
|
|
environment
|
indoor or outdoor (without corrosive gas, flammable gas, or oil mist) |
|
|
altitude
|
any height
|
Application Field：
1.Grain storage industry
2.Wheat flour milling industry
3.Feed processing industry
4.Corn processing industry
5.Cereal processing industry
6.Grain processing industry
Structure, Function and Features:
|
grain floating mildew removing and kneading
|
Grain frozen heating system
|
Circulation ozone sterilization
|
Ozonolysis environmental protection system
|
|
1. feeding control
2. kneading control
3.dust collection structure
4. kneading pressure adjustment
5.discharging control
|
1. flow control structure
2.breakage prevention and heating conveying
3.automatic temperature control structure
|
1.Ozonator
2.Ozone flow control
3.Ozone sterilization bin
4.Ozone circulation distributor
|
1.ultraviolet ray decomposition
2.Negative pressure attenuation discharging
|
|
negative pressure dedusting system
|
PLC automatic control system
|
Humanization design
|
Adjustment function for floating mildew condition and sterilization degree
|
|
1. high pressure blower
2. spiral dust remover
3. air seal machinery
4. accumulator
|
1. frequency conversion adjustment
2. intelligent temperature control
3. process control
4.manual and automatic integration control
5. material level alarm system
6. integration touch screen
7. ozone sterilization control
8.real time monitoring for operation data
|
1.illumination monitoring
2.removable and mountable
3. flexible operation
4.flow control visualization
|
1.frequency conversion adjustment for kneading system
2.Kneading pressure adjustment
3.Ozone concentration control
|
Grain Sterilization and Mildew Removing Machine includes the following systems:
1.Grain Frozen Heating System
2.PLC Automatic Control System
3.Grain Floating Mildew Sterilization and Kneading
4.Ozonolysis Decomposition Environmental Protection System
5.Negative Pressure Dedusting System
6.Circulation Ozone Sterilization System
7.Equipment Humanization Design
8.Adjustment Function for Floating Mildew and Sterilization Degree
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